FINALLY got it working - was down to 0 (zero) and O looking virtually identical. If you look very closely though you can see that the O are slightly flatter at the top and bottom (and by extention 0 (zero) is slightly more rounded).
Hope that helps!
PS
The 6-5-5-5-4 code does work as 5-5-5-5-5 - in the sequence the code is printed on the manual.
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